Ceramic Heater Element
Zhejiang Alone Electrical Co., Ltd., established in 2006, has a factory building of 10,000 square meters. It is located in Lishui City, Zhejiang Province, the beautiful "Hometown of Longevity in China". The factory is located in Shuige Industrial zone, Lishui City, a national economic development zone.The company inherits the spirit of diligence and innovation, focusing on manufacturing high-quality kitchen appliances and ancillary products, with 102 employees. Specializing in the production of "ALONE", "ALONE" brand radiant heating element, electric ceramic hob, rotary switch, gear switch, energy regulator, push knob, hidden knob, thermostat, pin holder, Mainly used for electric ceramic stoves, electric ovens, electric stoves, barbecue stoves, range hoods, frying pans, integrated stoves, electric steamers, dishwashers, household and commercial induction cookers, heaters, electric water heaters, electric heaters, air Fryers and other kitchen appliances and household appliances.
Why Choose Us
01
Our Factory
Zhejiang Alone Electrical Co., Ltd., established in 2006, has a factory building of 10,000 square meters. It is located in Lishui City, Zhejiang Province, the beautiful "Hometown of Longevity in China". The factory is located in Shuige Industrial zone, Lishui City, a national economic development zone.
02
Technical R&D Team
The company has a technical R&D team composed of many senior technical engineers, with independent R&D capabilities, scientific management, strong technical strength, advanced production equipment, and complete computer testing methods.
03
Our certifications
The products owned by the company are produced in accordance with international standards and national industry standards, and some products have been certified by CQC, CE, and TUV.
04
24H Online Service
Respond quickly to ensure you receive timely help and support to the greatest extent possible.
Ceramic Infrared Heating Element
Ceramic infrared heating elements consist of resistive heat conductors fully embedded in a suitable ceramic material. The energy generated by the thermal conductor can be transferred to the surrounding materials, which not only prevents the thermal conductor from overheating, but also extends its service life.
The Ceramic For Heating Elements is mainly divided into mechanical type and electronic type. Both types have their own preferences. The main parameters include outer diameter, heated diameter, voltage, power, etc.
Substrate material: The substrate of ceramic hot plate components is usually made of high temperature and corrosion resistant ceramic materials, such as glass ceramic plates.
Ceramic Coil Heating Element is widely used in many fields due to its excellent properties such as high temperature resistance, high strength and high thermal conductivity. By optimizing the design and manufacturing process, its performance and service life can be further improved to meet a wider range of needs.
The ceramic for heating elements include mechanical heating element and electrical heating element. The mechanical heating element is the core component of the electric ceramic stove, and its design and performance directly affect the use of the electric ceramic stove.
Material: Ceramic flat heating elements are mainly made of high temperature resistant and high strength ceramic materials, such as alumina, silicon nitride, etc. These materials have good high temperature resistance and can work stably for a long time in high temperature environments.
Material: Round Ceramic Heating Element is mainly made of high temperature resistant, high strength ceramic materials, such as aluminum oxide or silicon nitride. These materials ensure stable performance and long service life of heating elements in high-temperature environments.
High Temperature Ceramic Heating Element
The ceramic electronic hob is a core component of the electric ceramic stove, which uses electronic technology to achieve precise temperature control and efficient heating performance.
Using high thermal conductivity alumina porcelain as the matrix and heat-resistant refractory metal as the internal electrode, a heating circuit is formed.It is co-fired at a high temperature of 1600℃ through a special process to ensure the stability and durability of the product.
What is Ceramic Plate Heating Element
Ceramic Plate Heating Element of a vaporizer is usually a coil of materials connected to a power source that generates heat. The heating elements then carry that heat and disperse it to the cannabis product.Heat is needed to activate cannabis buds or concentrates. Cannabis compounds within buds or concentrates include cannabinoids (that's the good stuff like THC, CBD and many more) and terpenes (terpenes are natural plant oils that give cannabis strains flavor, fragrance and enhanced effects. Learn more about terpenes by reading A Crash Course on Terpenes) Heating these compounds causes them to separate and form a vapor which can then be inhaled. Our bodies absorb the cannabinoids and terpenes through the vapor in our lungs.
Benefits of Ceramic Plate Heating Element
Choose high quality raw material production of seamless cold drawn heat resistant steel pipe ( maximum temperature of 1200 degrees ).
The inner core adopts the welding mode of the end part of the resistance wire u - shaped axial arrangement.
Resistance wire and ceramic frame basically without shielding, resistance wire and furnace temperature difference is small.
The highest working temperature of 1000 degrees or 1200 degrees.
The biggest advantage of the electrothermal radiant tubes produced by our company is that seamless cold drawn, thin-wall heat-resistant steel tubes ( 1 cr 25 ni 20 si 2 or 0 cr 25 ni 20 si 2 ) are selected, and the thermal radiation of the products is 10 % higher than that of similar products.Use more than 8000hours.
Advanced design and reasonable structure, make the element has the characteristics of high thermal efficiency, long service life, safety and reliability.
Special heating mode, with anode protection device, can greatly reduce the formation of scale.
Unique installation way, can make maintenance, replacement easier.
Safety: True separation of liquid and electricity.
Convenience: When the heater is repaired or replaced, it is not required to stop the furnace to stop production, and the liquid in the container is not required to be discharged, so that the heater can be pulled out for repair or replacement.
Types of Ceramic Plate Heating Element
Ceramic Band Heaters
Ceramic band heaters consist of a set of wound resistance wires embedded in ceramic fiber insulation, which are contained in ceramic bricks. The ceramic bricks and the components inside them sit in the inner circumference of the circular metal sheath. The metal sheath is typically made from stainless steel and aluminum; it can be coated with a suitable finishing material for better corrosion resistance and durability. The metal sheath provides mechanical stability, strength, and flexibility to the composite heating element. The insulation blanket prevents heat losses of the resistance wire by 25-30%. The heat produced by the resistance wire is transferred by conduction or radiation.
Ceramic Space Heaters
Space heaters are devices designed to warm small to medium-sized enclosed areas. They can supplement central heating systems or provide heat in large spaces or facilities. Space heaters come in various types, utilizing different technologies and power sources, including both fuel and electricity.
Ceramic Strip Heaters
Ceramic strip heaters feature a resistance wire coil encapsulated within a ceramic core, which is filled with magnesium oxide to maximize heat transfer. These components are enclosed in a metal sheath. Ceramic strip heaters are known for their thin, lightweight design and are available in various shapes and widths.These heaters are ideal for heating flat and slightly curved surfaces. Common applications include hot plates, hot stamps, hot sealing equipment, kettles, ovens, food warmers, and incubators, among others.
Convective Ceramic Space Heaters
Convective ceramic space heaters feature a ceramic heating element mounted on aluminum fins and baffles. They operate by transferring heat through convection, where cool air is drawn in, heated by the ceramic element, and then circulated as warm air rises. A built-in fan helps distribute the heated air more rapidly throughout the room, creating a comfortable warmth for nearby occupants.
What are The Main Properties of Ceramic Plate Heating Element?
Electrical propertiesInsulation resistance: R p 5 x 108 Ω [500 VDC]Rated applied voltage:220VAC/110VACResistance: R + 10% (23 + 1 ℃) or according to customer's contract.
Aging test: Apply 110% rated voltage, connect a diode in series, and turn on and off for 3 minutes for a cycle. There are 2 cycles without any abnormality.
Voltage lift test: The voltage of 130VAC and 250VAC were added, and a diode was connected in series. The heater was energized for 10 seconds at each voltage.[for 230VAC].
Thermal test: Under normal voltage, the heating of the electrically heated base plate is even, without any abnormality.
Physical propertiesAcuity 3.6 g/cm3 densityBending strength is greater than or equal to 260MPa.
Lead tension: The direction of the axis is not less than 5Kgf, and the direction of the Angle 45 is not less than 3Kgf.
Temperature performance:Working temperature of 100 ~ 230 ℃, the highest temperature can reach 500 ~ 700 ℃.
Heating efficiency: The working temperature can be reached within 30 seconds.
Reliability: Open for 30 minutes after installation, close the 30-minute table for a cycle, and test no exceptions after a cycle of 1000 times.
Application of Ceramic Plate Heating Element
Industrial manufacturing
Ceramic Plate Heating Element is an integral part of the modern industrial manufacturing process. It is widely used in the production of food processing machinery, packaging equipment, chemical industry, and electronics manufacturing. The most common application of ceramic heating plate in industrial manufacturing is in heating and drying equipment.One of the most common problems that arise in the use of ceramic heating plate in industrial manufacturing is overheating. Overheating can cause the heating element to wear out much faster, reducing its useful lifespan. To solve this problem, companies can turn to professional ceramic heating plate manufacturers who can design heating solutions and provide tailored heating elements that can meet the specific needs of your manufacturing process.
Medical devices
Ceramic Plate Heating Element are essential components in medical equipment such as sterilizers, incubators, and laboratory equipment. It is valuable because it is highly efficient, durable, and easy to clean.However, in the medical industry, the heating element must be reliable and consistent in temperature regulation to avoid damage to sensitive medical devices. To ensure the highest level of consistency, medical manufacturers can choose to work with ceramic heating plate suppliers who manufacture heating plates to meet industry-grade quality standards, ensuring that the heating plates are up to the task of demanding medical applications.
Household appliances
Ceramic Plate Heating Element are also commonly found in household appliances, such as electric stoves, ovens, and heating panels. These devices are becoming increasingly popular due to the significant advantages of energy-saving and environmental protection.
Consider the Material
Ceramic Plate Heating Element are available in various materials, each with its own set of advantages and limitations. The most common materials used for immersion heater elements include stainless steel, copper, titanium, and Incoloy. Stainless steel is a popular choice due to its corrosion resistance and durability. Copper is an excellent conductor of heat and is often used in applications requiring rapid heating. Titanium is preferred for its exceptional resistance to corrosion and chemical reactions. Incoloy is known for its excellent high-temperature strength and resistance to oxidation, which would otherwise lead to excessive wear.
Evaluate the Watt Density
Watt density refers to the amount of wattage generated per square inch of the heating element's surface area. The watt density directly affects the element's lifespan and performance. A higher watt density means a higher heat output, but it can also lead to premature burnout (depending on the material used). On the other hand, a lower watt density may result in slower heating and reduced efficiency. Consider your heating requirements and choose a watt density that strikes the right balance between performance and longevity.
Check for Safety Features
Safety should always be a top priority when selecting an Ceramic Plate Heating Element. Look for elements that have built-in safety features such as over-temperature protection, low-water cutoff, and ground fault protection. These features can help prevent accidents and ensure the longevity of the heating element.
Consider Customisation Options
In some cases, off-the-shelf Ceramic Plate Heating Element may not fully meet your specific needs. If that is the case, consider working with a manufacturer who can provide customisation options. Customisation allows you to tailor the heating element to your exact requirements, ensuring optimal performance and efficiency.
Evaluate the Manufacturer
Lastly, when choosing an Ceramic Plate Heating Element, it is crucial to evaluate the manufacturer's reputation and reliability. Look for manufacturers with a track record of producing high-quality, durable, and efficient heating elements, like us at Carlton technologies. Read customer reviews and seek recommendations from industry experts to ensure you are selecting a reliable product from a reputable manufacturer.
Process of Ceramic Plate Heating Element
Raw Material Selection
The process begins with the selection of high-quality raw materials. Common materials used in ceramic infrared heaters include various types of ceramics, such as alumina (aluminum oxide) or silicon carbide. These materials are chosen for their ability to withstand high temperatures and their infrared radiation properties.
Preparation of Ceramic Mixtures
The selected raw materials are mixed together in precise proportions to form a homogeneous mixture. This mixture may also include additives or binders to enhance certain properties of the ceramic, such as strength or thermal conductivity.
Forming
The ceramic mixture is then formed into the desired shape for the heating element. This can be achieved through various methods such as extrusion, pressing, or molding. The formed ceramic elements may be in the shape of tubes, plates, or other configurations depending on the application requirements.
Drying
After forming, the ceramic elements undergo a drying process to remove excess moisture from the material. This is typically done in controlled environments to prevent cracking or warping of the ceramics during drying.
Firing
The dried ceramic elements are then fired in kilns at high temperatures. This firing process is essential for sintering the ceramic particles together, forming a dense and solid structure. The firing temperature and duration are carefully controlled to achieve the desired properties of the ceramic material.
Surface Treatment
In some cases, the surface of the ceramic heating elements may undergo additional treatments or coatings to enhance their performance or durability. For example, the surface may be glazed to improve corrosion resistance or coated with a reflective material to optimize infrared radiation emission.
Testing and Quality Control
Throughout the production process, rigorous testing and quality control measures are implemented to ensure that the ceramic infrared heaters meet specified performance criteria and safety standards. This may include electrical testing, thermal testing, and visual inspection of the finished products.
Packaging and Shipping
Once the ceramic infrared heaters have passed quality control checks, they are packaged and prepared for shipping to customers or distribution centers.
How to Maintain Ceramic Plate Heating Element
Moisturize the valve, bolt and other positions on time to maintain the flexible and powerful functions of the valve, bolt and other components and convenient disassembly and assembly.
For standard parts, such as bolts, check whether there is looseness.
If the valve has steam leakage and other conditions, it should be replaced immediately, and should not be careless; The barometer and other instrument panels shall be calibrated and checked on time.
If the insulation layer of the steam heater is damaged, it should be replaced immediately.
The surface layer of the steam heater shall be provided with anti-corrosion solutions every three years, and the insulation layer shall be removed and replaced. If the anti-corrosion layer is damaged, it shall be repaired.
If the steam heater is to be stopped for a long time, the steam inside shall be drained clean without any residue.
Factory Pictures
Certificate
FAQ
Hot Tags: Ceramic Heater Element, China Ceramic Heater Element manufacturers, suppliers, factory, round ceramic heating element, ceramic plate heating element, radiant heating element, ceramic coil heating element, ceramic infrared heating element, ceramic for heating elements
You Might Also Like
Send Inquiry